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Rodmatic’s continuous training converts its traditional machine setters into high tech turn-millersBy spinning-off Rodmatic Hytek, a high technology subcontract machining division with a smaller batch capability, from its more traditional volume production operation Rodmatic Multico, Reading based Rodmatic Limited has been able to put a foot firmly in both camps and not only provide a high production solution using the traditional mechanically driven multi-spindle automatic lathe but also a fast turnaround, small batch supply using CNC.more Edm Technology Transforms Rodmatic Tool ProductionWith more than 1,700 different form tools being used in a typical year to service its 38 multi-spindle automatic lathes engaged in turned part production, the switch to the use of wire EDM technology by Rodmatic Multico, has enabled special tool costs to be slashed by half. In addition, the volume production operation of the Rodmatic Group based in Reading, which has one of the largest multi-auto shops in the UK, has been able to reduce its stockholding of tools while considerably improving is response to customers on new components, and revert away from sub-cotnract tool manufacture.more Rodmatic Establishes Global Supply Network for Machined ComponentsVolume subcontract machinist Rodmatic Limited has opened an office in Southern India to provide an international link for medium sized manufacturing companies enabling them to enjoy the cost-down benefits for production in that country for mid-sized batches and higher volume component quantities. As part of the service Rodmatic will ensure complete security of supply enabling the companies taking part to compete on cost with larger OEM type operations.more Rodmatic’s Hytek division adopts fast-track response to customer batch size changesWith the current market conditions driving down the batch sizes for subcontract machining while at the same time increasing the frequency of delivery, Reading based Rodmatic Hytek has moved away from overproducing and holding stock components for a specialist automotive purchaser and has developed fast-track machine changeover techniques.more Rodmatic develops automated production for green technology contractRodmatic Multico, the volume production division of the Reading based Rodmatic subcontract operation has completed the first stage investment to produce 20,000 mechanical components a week for assembly in energy efficiency monitoring equipment. The contract that currently requires the processing of some 40 tonnes of material a month will eventually lead to fully automated cell machining strategies that will run around-the-clock.more Cycle times reduced by a third using form toolsThe two Star CNC sliding-headstock lathes operated by Reading-based contract machinist, Rodmatic, are able to mill-turn components of medium to high complexity as quickly as any of the 42 cam-type, six-spindle automatics on site, according to owner and managing director, Brian Steatham.more |
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